Flexible Material Converter

We work with Wound Care manufacturers to co-develop medical devices that enable and enhance device utility, economic viability and productivity.

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wound care patch manufacturing

ADVANCED WOUND CARE

With over 40 years of experience in conversion to provide advanced wound care products; we are an innovative medical and flexible material converter and partner to some of the leading healthcare organisations.

With our extensive capabilities, we can ensure that your healthcare solutions deliver optimal protection, secure adhesion and easy application.

A leading practitioner in this demanding field, PolarSeal offers unrivalled support and experience in he design and manufacture of advanced wound care products.

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Highest quality

From hydrocolloid dressings and hydrogel dressings to treat infected wounds and burns, we understand the importance of skin-friendly, comfortable components for patients, coupled with repositionability and wear time to make them the ultimate wound care dressings.

With class 7 cleanroom manufacturing facilities and the highest quality accreditations; our customers are confident in our ability and commitment to producing quality medical devices.

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wound care manufacturing

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Technical Info

Complex and seemingly conflicting requirements often have to be met in this demanding field. PolarSeal has extensive experience and a proven track record as wound care manufacturers in the production of dressings with requirements for:

  • Active ingredients such as Manuka honey and Aloe Vera
  • Highly breathable substrates and adhesives
  • Easy/low trauma removal
  • Repositionable dressings
  • Water repellent and breathable
  • Transparent windows for wound monitoring
medical wound care
Ostomy
medical lab worker assessing a dressing or plaster (consumer healthcare product) in their hands

Materials

In correlation with an extensive portfolio of leading-brand products, PolarSeal has a global material selection process to ensure every design can be achieved. Materials include:

  • PU films and foams
  • Adhesive and non-adhesive non-wovens
  • Hydrocolloids and hydrogels
  • Silicone and PU gel adhesives
  • Skin friendly and medically approved adhesives
  • Active ingredients for advanced woundcare
  • Breathable and pattern coated adhesives
In the healthcare industry, the selection of wound care devices is critical to patient treatment. With the wound care market growing exponentially every year, PolarSeal ensures that we are knowledgeable of the latest techniques and processes to ensure our customers receive the best.

Converting Capabilities

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Material slitting visual graphic
Slitting
Polarseal lamination graphic
Lamination
Flat bed medical die cutting graphic
Cutting
Packing line graphic
Packing
Guillotining for laminating sheeting graphic
GUILLOTINING
tube filling polarseal
Tube Filling
Flexographic printing graphic
Printing

Case Study

Problem

  • Complex and demanding natural product
  • Manuka honey is viscous and difficult to manage

Solution

  • Integration of multi-lamination processes within the production and packing line

Result

  • Reduced cost of using a separate lamination line
  • Reduced risk of contamination
  • Unique bonding method of the layers that did not negatively affect absorption or breathability
  • Controlled and accurate production of the wound dressing with an integrated production line

Frequently ASked Questions

Wound Care is the precise selection of material, liquid impregnation, material lamination and size selection all appropriate to the desired design choice and intended wound treatment. Wound care involves every stage of wound management. The correct application of material and adhesives is vital in the healing process of the wound.
PolarSeal is an internationally recognised converter serving leading medical device companies around the world.
Yes, we are able to help you with your design; utilise our extensive experience and knowledge to create bespoke parts from conception through to final production. We can produce prototypes, with soft tooling. Take advantage of our rapid prototyping capabilities. We can also produce prototypes using any of our machines.
Either one of the below addresses can be used depending on the agreed address with your account manager.

Surrey

PolarSeal Tapes and Conversions Ltd Guildford Road Trading Estate Farnham Surrey GU9 9PZ

Suffolk

PolarSeal Tapes and Conversions Ltd Carlton House 34-36 Carlton Park Industrial Estate Saxmundham Suffolk IP17 2NL

Contact Us

Send us an email to discuss your project requirements in more detail using the contact form below or book a 1-on-1 video call with a member of the team on a day and time that suits you best using the calendar booking system below.

Get In Touch

Contact us by filling out the contact form with your details and more info about your project requirements.

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Feel free to book a time with us to discuss your existing and future projects or simply to find out more about what we do and how we can assist you.

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