PolarSeal offer state-of-the-art flexible material converting solutions for your medical device…
Precision Die cutting
Fast and efficient die cutting processes
Custom servo die cutting processes in cleanroom facilities with long multi-tool / lamination capability and registration control, guillotine, sheeting and staking unit. Ability to integrate pouching lines for a streamlined process.
Converting large volume adhesive tapes into quality components using high-speed precision rotary die cutting.
Multi-Layer Lamination
Bonding multiple layers of varying substrates
Multi-layer, wide web and zoned adhesive lamination of varied material thicknesses with corona surface treating of maximum widths up to 1600mm.
Lamination of non-adhesive flexible materials onto a variety of other substrates through heat or Pressure Sensitive Adhesives.
Tight Tolerance Slitting
Slitting of standard and bespoke roll widths
Tight tolerance rewind and lathe slitting of adhesive tapes, foams, non-wovens and foils rewound onto different core sizes and types. Rewind down to a 25mm minimum width from a maximum log width of 1600mm
Precision slitting, converting master rolls into narrower and more manageable widths suited to your specification.
Printing
Roll to roll material and packaging printing
Inkjet product marking inline to provide product identification, batch traceability and usage instructions. Roll to roll flexographic printing directly onto die cut parts with widths up to 350mm with zone and flood coating.
Cost effective solutions for product identification with part or pouch printing or your brand, lot, expiry and UDI labelling onto a variety of materials with single or multi-color.
Packing & Pouching
Quality controlled, contamination free in-house packing solutions
Our processes include heat sealed, foiled pouching and package strength testing. We provide high seal integrity with metal particle detection to prevent contamination using a variety of packaging material for moisture and light resistant medical products.
Pouching integrated into production lines, delivering converted and pouched medical components and devices.
Tube filling
Formulation and tubing of medical liquids
PolarSeal helps you formulate and develop your medical fluid, providing technical services, lab testing and registration management. Your tubes are filled, packaged, cartoned, labelled, sterilized and distributed to your desired location.
Formulation and development of medical liquids and pastes, including wound managements pasts and hydrogels, ready for sterilization and validation, ready for market implementation.
Sterilization
Infection prevention through medical device sterilization
EtO, Gamma and E-Beam sterilization provides you with contamination free devices and parts. We help select the process depending on the type and thickness of the medical device and material, non-exposure to heat and moisture and isolation of irradiation are all taken into account.
Sterilize your wound care dressings, fixation devices and or other complex devices through a select process depending on device and packaging properties, pouched, packed and delivered to your desired location ready for market release.
