Tube Filling

POLARSEAL GUIDES CUSTOMERS THROUGH THE ENTIRE PRODUCT IMPLEMENTATION PROCESS OF FLUID-BASED WET MEDICAL DEVICES.

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WET MEDICAL DEVICES

Starting from the concept to delivering the final product in high volume ready for global distribution. Our dedication to detail, coupled with our extensive medical certifications including ISO13485 and FDA registration ensure that your product is filled accurately and to the required standard.
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Advanced Capabilities

As a trusted medical device manufacturer, we know how important it is for us to find solutions for our clients, ensuring they are filled correctly and to the correct standard and specifications they require.

Our advanced capabilities at PolarSeal allow us to meet precise customer specifications which can fill a variety of tubes, jars and any other liquid holding containers with different liquids and pastes. Our capabilities also range to print labels to fit your tube, vial or jar. Clients have previously pre-printed their labels to be brought in house and applied to the tubes.

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The Spectrum of Services

DESIGN AND DEVELOPMENT
ADVISORY AND COMPLIANCE WITH REGULATORS
SUPPLY CHAIN MANAGEMENT
STERILISATION ADVISORY
VALIDATION
MARKET IMPLEMENTATION

Application Areas

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Tube filling diagram

Tube Filling Process

  • Formulation and product development within the fluid category, for example: liquids, ointments, gels, pastes, creams and actives.
  • Technical and legislative services including laboratory testing and registration process management
  • ISO 7 cleanroom manufacturing
  • Filling (tubes, bottles, vials, jars)
  • Final packaging: flow/sleeve/over-wrapping/cartoning
  • Labelling
  • Sterilisation

Converting Capabilities

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Material slitting visual graphic
Slitting
Polarseal lamination graphic
Lamination
Flat bed medical die cutting graphic
Cutting
Packing line graphic
Packing
Guillotining for laminating sheeting graphic
GUILLOTINING
tube filling polarseal
Tube Filling
Flexographic printing graphic
Printing

Case Study

As a trusted advisor in the medical manufacturing industry, it is important for us to find solutions for our clients, ensuring your product is filled accurately and to the correct standard. We previously had the challenge of manufacturing a wound gel, which required tube filling.

Problem

  • Already utilizing our advanced wound care manufacturing capabilities, our client needed to expand their product portfolio, whilst simplifying manufacturing strategy to also offer a fluid-based medical device. They required a wound gel and presented us with the challenge of creating the formulation, then manufacturing and tube filling. Using our pre-established supply networks, we were asked to source chemicals, mix, heat and tube the gel into several sizes of tube thereafter.

Solution

  • Our in-house specialist Research & Development team were able to create a formula and specify the materials needed for the wound gel to be effective in it’s use.

Result

  • Our team were able to source all materials needed for the wound gel. They were also able to collaborate with chemists to adjust the formulation slightly, removing the need to heat the mix prior to tubation, and ultimately saving cost. Once the development was signed off, we were able to source tubes and packaging, and begin the manufacture of fluid-based wound care devices in-house. This was complimented with the use of our distribution service, executing delivery in an effective and timely fashion on a global scale.

Frequently ASked Questions

This is a process whereby jars, vials, tubes, and other liquid holding containers are run through a line and filled with a specific liquid which could range from cosmetics through to stoma pastes and scar management gels.
Our wet-medical device filling capability allows us to fill a variety of tubes and jars with a variety of liquids and pastes.
Our printing capability allows us to print labels to fit your tube, vial or jar. Your own pre-printed labels can be brought in-house and applied.
We have trusted liquid formulators that we use to create formulations to meet your specifications.

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Send us an email to discuss your project requirements in more detail using the contact form below or book a 1-on-1 video call with a member of the team on a day and time that suits you best using the calendar booking system below.

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Contact us by filling out the contact form with your details and more info about your project requirements.

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Feel free to book a time with us to discuss your existing and future projects or simply to find out more about what we do and how we can assist you.

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