Tube Filling
POLARSEAL GUIDES CUSTOMERS THROUGH THE ENTIRE PRODUCT IMPLEMENTATION PROCESS OF FLUID-BASED WET MEDICAL DEVICES.
WET MEDICAL DEVICES
Advanced Capabilities
As a trusted medical device manufacturer, we know how important it is for us to find solutions for our clients, ensuring they are filled correctly and to the correct standard and specifications they require.
Our advanced capabilities at PolarSeal allow us to meet precise customer specifications which can fill a variety of tubes, jars and any other liquid holding containers with different liquids and pastes. Our capabilities also range to print labels to fit your tube, vial or jar. Clients have previously pre-printed their labels to be brought in house and applied to the tubes.
Application Areas
Tube Filling Process
- Formulation and product development within the fluid category, for example: liquids, ointments, gels, pastes, creams and actives.
- Technical and legislative services including laboratory testing and registration process management
- ISO 7 cleanroom manufacturing
- Filling (tubes, bottles, vials, jars)
- Final packaging: flow/sleeve/over-wrapping/cartoning
- Labelling
- Sterilisation
Converting Capabilities
Case Study
As a trusted advisor in the medical manufacturing industry, it is important for us to find solutions for our clients, ensuring your product is filled accurately and to the correct standard. We previously had the challenge of manufacturing a wound gel, which required tube filling.
Problem
- Already utilizing our advanced wound care manufacturing capabilities, our client needed to expand their product portfolio, whilst simplifying manufacturing strategy to also offer a fluid-based medical device. They required a wound gel and presented us with the challenge of creating the formulation, then manufacturing and tube filling. Using our pre-established supply networks, we were asked to source chemicals, mix, heat and tube the gel into several sizes of tube thereafter.
Solution
- Our in-house specialist Research & Development team were able to create a formula and specify the materials needed for the wound gel to be effective in it’s use.
Result
- Our team were able to source all materials needed for the wound gel. They were also able to collaborate with chemists to adjust the formulation slightly, removing the need to heat the mix prior to tubation, and ultimately saving cost. Once the development was signed off, we were able to source tubes and packaging, and begin the manufacture of fluid-based wound care devices in-house. This was complimented with the use of our distribution service, executing delivery in an effective and timely fashion on a global scale.
Frequently ASked Questions
WHAT IS TUBE FILLING?
IS IT ONLY TUBES THAT CAN BE FILLED?
DOES POLARSEAL BRAND THE TUBES?
DOES POLARSEAL FORMULATE LIQUIDS IN-HOUSE?
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